Showing posts with label nissan. Show all posts
Showing posts with label nissan. Show all posts

2013 Nissan Altima First Drive: Is being the best ever Altima good enough?

Nissan sure has done a good job with their Altima, I can't wait to see what the 2013 Honda Accord will look like in comparison (without camo)....
by Jacob Brown of www.automotive.com

What It Is
Nissan's best-selling car and last year's midsize sedan bridesmaid looks to topple the segment leaders with its stylish, innovative packaging and fun-to-drive character.
Best Thing
That 38-mpg fuel highway fuel economy number is for real.
Worst Thing
The tires may be made by high-quality, name-brand labels, but their loud, squeal-prone nature reeks of budget-brand quality.
Snap Judgment
With a lot of small tweaks, the 2013 Nissan Altima adds up to be a much better car than the one it replaces.

It used to be said that the differences from the best to the worst cars in the midsize segment were huge. That's perhaps how Japanese automakers took hold of the family sedan market in the 1990s and never looked back. But today, that's not really the case, as the class's best sellers are separated by the smallest of fractions.

With the 2013 Nissan Altima, the Japanese automaker is trying to open that gap a little. But instead of trying to revolutionize the segment with some high-flying, revolutionary car, it's chiseling away with the same basic formula that has propelled it the position of the second-best-selling car in its class. And for 2013, Nissan has made its family car even better.

Headlining the 2013 Altima is its 38-mpg highway fuel economy, a number that far surpasses its non-hybrid competition. Nissan was able to accomplish this feat by improving aerodynamics, lowering the car's weight, and re-engineering its continuously variable automatic transmission for better acceleration and fuel economy. Coupled to a 2.5-liter four-cylinder engine that's up 7 horsepower to 182, its fuel up 4 mpg in the city and 6 mpg on the highway versus the 2012 model.

Competing against stalwarts like the Toyota Camry and Honda Accord, as well as other segment leaders like the Hyundai Sonata and soon-to-be-redesigned Ford Fusion, it's no longer enough for the Altima's chief selling point to be its price. The new car is plenty improved over the outgoing model, but is it improved enough to jump to the top of its class?

Walkaround

Before seeing the car in the sheetmetal, I kept tally of what some of my friends thought about the 2013 Nissan Altima. A few loved it; a few adamantly hated it. But hate isn't a bad thing; some of the world's most renown car designers have said the worst opinion of their designs would be one of neutrality, and it doesn't look like Nissan will have to worry about that. But when I saw it, it looked to me as though Nissan had struck the perfect balance between the radical Hyundai Sonata and forgettable Toyota Camry, making sure its styling would be remembered longer than 30 seconds after walking away from it.
 The 2013 Nissan Altima takes much of its looks from the 2010 Ellure concept sedan, adding softer shapes but more dramatic lines to the midsize sedan. Up front, Nissan gave the new Altima large, chrome-bordered trapezoidal grille, evocative of a samurai's robe, or so the automaker says.

It shares the same 109.3-inch wheelbase with the outgoing model, giving it a fairly sprawling stance with good proportions, like its predecessor. But thanks to raising the rear seat, it has more real-world legroom. Although its roofline is steeply raked, headroom is ample for rear-seat passengers taller than six feet. Getting into the back might take a little bit of ducking, though.

The previous Altima was happily inoffensive in addition to being cheap and reliable. And it worked, with the Altima still sitting in second place in sales behind the Camry despite its six years on the market. But this new car stirs the pot a bit, hoping to get people to notice. And like it or not, people will notice.

Sitting Down

We had the opportunity to drive just two 2013 Altimas, so we did what any enterprising car reviewers would do: We got into the bargain-basement Altima 2.5 and the 270-horsepower, absolutely loaded Altima 3.5 SL. 
 
At $22,280, including $780 for destination and handling, the base model is expected to make up a tiny fraction of sales, relegated mostly to fleet and rental car duties. But even so, it came with Bluetooth hands-free phone connectivity and Nissan's Advanced Drive-Assist information display in its gauges, nice touches to be sure. A representative later told us the most basic model probably shouldn't have been available in the introduction since it often goes overlooked, but we're glad Nissan didn't avert our eyes from the bare-bones model.
 We found controls to be straightforward and the interior to be somewhat more conservative than what we were expecting from a car with such a distinctive wrapper. In base models, the color scheme goes for grays and charcoals, with plastics that look and feel better than the outgoing model's, but not by much. That's a shame, as some competitors have both more solid-feeling interiors and higher-quality materials. But seeing as though the 2013 Altima's goal is to knock the Toyota Camry off the top of the mountain, we can report that the Nissan's interior quality feels better than its Kentucky-built rival's.

Stepping up to the V-6-powered Altima 3.5 SL, we expected some better materials. The plastics largely remained the same, but the car's beige color scheme certainly brightened up the downtrodden look. The seats came with the same ergonomically correct NASA-engineered "zero-gravity" foam underneath, but the uplevel model featured seat heaters and perforated leather.
In back, the newly raised rear seat makes it easier for even tall passengers to sit comfortably, showing that some small tweaks in packaging can make a car's usable interior space among the best in its class. Hopping from car to car, we came to appreciate the premium technology features available at each price, acknowledging that even a roughly $32,305 Altima 3.5 SL was a pretty good deal. But even in its most basic trim level, we still didn't mind the overall look, with fewer features and a rubberized steering wheel instead of the leather one that comes in all but the base, 2.5 S, and 3.5 S models. For basic transportation, the pedestrian Altima excelled at its job. We just wish the $10,000 pricier version had a little more of a "wow" factor to it.

Driving

Nissan plotted out a route in Lynchburg, Tennessee's twisty back roads, prompting us to see just what the car could do. While steering feel was generally good thanks to a new power assist system that emphasizes steering "feel," the 2013 Nissan Altima's tires didn't prove as capable during our loop. Using low rolling resistance tires in both standard 16-, or upgraded 17- or 18-inch wheel and tire packages, the Altima squealed around twists in the road. And while quiet through most of our driving, the Altima could have used better sound deadening on the coarser roads, as noise could more readily be heard than in some of the Altima's competitors, which Nissan brought for comparison.
 However, with Nissan's trick handling controlsand shock absorbers designed by German outfit ZF--the company that designs many of BMW's technologies--the Altima felt plenty competent in emergency handling situations. It just didn't sound like it. Nissan said it targeted Audis and BMWs for handling prowess; a set of tires that didn't whine like a child having to go to bed early would have completed the package.

While the low rolling-resistance tires on the 2013 Altima were our least-favorite part of the car, they helped make one of our favorite parts of it possible: fuel economy. In a 3,200-pound sedan, we were a little skeptical of Nissan's 38-mpg claim. But it didn't take long for it to make--and surpass--that number, thanks to a revised continuously variable automatic transmission. With a CVT, there is no feeling of the car changing gears; it just builds speed while engine revs remain constant. Although somewhat disconcerting at first, the Altima's lack of "shift shock" makes you think you're going a lot slower than you are until you look down at the speedometer.
Nissan says 90 percent of buyers will select the car's four-cylinder powerplant, and we don't blame anyone who does. The engine works perfectly with the transmission setup. On paper, it looks like it's lacking in horsepower versus many of its rivals, but its gearing and light weight allow it to out-accelerate its competition. And those numbers are pretty compelling in a world of ever-faster cars and ever-increasing gas prices.

Summary

Looking at the 2013 Nissan Altima next to a previous-year model, it's impossible to say that one is appreciably better than the other without a second thought. They share the same dimensions, drive mostly the same, and have the same sort of feel. But Nissan didn't set out to revolutionize the midsize sedan segment; it set out to take a good sedan and give it enough gusto to make a case for why customers should pick it over the Camrys and Accords of the world.
 Nissan didn't pick one major issue to address, partly because the Altima was already pretty good overall. Instead, it picked many, many little ones, including better engine efficiency, more technology integration, more comfortable seats, and some better interior materials. Together, it adds up to be a markedly better sedan than the one it replaces.

The Altima is never going to set the world on fire, but when you realize that Nissan is designing it to go straight for the heart of the market, it's a very good package for the money. And it should serve notice to establishment players like the Camry and Honda Accord that the Altima can no longer be simply looked at as a budget player, as it comes with more features than most of its competitors and a price tag on par with Toyota's and Honda's.

We got behind the wheel of the best-equipped and most spartan versions to see what all the Altima comes with at each price point. We're confident in saying that if we had to pick a version of the Altima for a daily driver, neither car would get our nod; that honor would go to the volume-selling Altima 2.5 S and SV models. When that chance comes, you can be sure we'll bring along the class' top-sellers to compare and see if the Nissan has what it takes to win over family sedan shoppers.

Basic Specs

Altima 2.5: 2.5-liter inline-4, continuously variable automatic transmission, front-wheel drive, 182-hp, $22,280, 27 mpg city/38 mpg hwy
Altima 3.5 SL: 3.5-liter V-6, continuously variable automatic transmission, front-wheel drive, 270-hp, $30,860, 22 mpg city/30 mpg hwy

Source;

Mad Max GT-R

Ever since Nissan introduced the R35 generation of the GT-R back in 2008, this gathered tons and tons of attention all over the world, winning the hearts of enthusiasts, journalists, little boys and maybe even little girls. Well, the R34 Skyline GT-R is jealous people!

The last Skyline GT-R (as you’ve probably noticed, the “Skyline” part of the supercar’s designation was dropped when the R35 generation was released) wants to take revenge on the new Godzilla.

Of course, the R34 is inferior in terms of performance, so it’s planning to use a “full contact” approach to attack the R35. It’s dressed itself as an apocalyptic car and it’s now waiting for the first R35 that crosses its path.

The Mad Max-like R34 even released an official statement: “Think you’re so smart with your VR38DETT engine? Try to outrun my bullets you dinosaur!”

Source;
http://www.autoevolution.com/news/this-is-mad-max-s-gt-r-46560.html

Nissan Poaches U.S. Audi Chief to Run Infiniti Brand

By Tim Higgins

Nissan Motor Co, Japan’s second- largest carmaker, named Johan de Nysschen, who had led competitor Audi in the U.S., as head of its Infiniti luxury brand.

Chief Executive Officer Carlos Ghosn, who moved the unit’s headquarters to Hong Kong last month to boost China sales, wants to more than triple Infiniti sales to 500,000 units in five years. Ghosn intends to raise Nissan’s share of the global luxury car market to 10 percent and is depending on China to drive that growth as it challenges Volkswagen AG (VOW)’s Audi, Daimler AG (DAI)’s Mercedes-Benz and Bayerische Motoren Werke AG.

De Nysschen, who was with Audi for 19 years, had headed the luxury unit in the U.S. since December 2004 after spending five years running the luxury brand in Japan. Audi sales in the U.S. rose 42 percent to 117,561 last year from 2005, according to researcher Autodata Corp. During his time in Japan, Audi sales more than doubled, VW said when he took over the U.S. post.

“We have exciting and ambitious plans for improving the Infiniti brand including introducing new models in all markets where premium customer demand exists,” Andy Palmer, Nissan executive vice president for product planning, business strategy and marketing communications, said in an e-mailed statement.

De Nysschen’s appointment is effective July 1. He will be based in Hong Kong and hold the title of senior vice president at Yokohama, Japan-based Nissan, the company said in the statement. His move follows a shake-up of VW’s management last week that included replacing three Audi board members.

Source;
http://www.bloomberg.com/news/2012-06-04/nissan-poaches-u-s-audi-chief-to-run-infiniti-brand.html

Nissan Officially Puts e-NV200 Van into Production

I saw my first Nissan Leaf here in Winnipeg yesterday, white....
With their plans to electrify Europe underway, Nissan seem committed to showing us that the electric way is the best way. And so, they have announced the entry into production of the e-NV200 compact van, which we had previously seen in concept form, painted in a very nice-looking shade of Nissan Leaf light blue.

The production will start next year in Nissan’s Spanish plant, in Barcelona. The electric van will be built alongside the conventionally-powered variant. To accommodate the production of the EV, 700 new workers will be hired, while Nissan’s investment for the tooling and production facilities will be around the €100 ($126) million mark.

The e-NV200 is an excellent idea which currently makes more sense than regular passenger-oriented EVs, as companies have large parking lots at their disposal, which can be fitted with relatively cheap charging units so that there will always be a charged and ready-to-go e-NV200 at the employees’ disposal.

Source;
http://www.autoevolution.com/news/nissan-officially-puts-e-nv200-van-into-production-45328.html

2013 Nissan Rogue/Qashqai

 It's not official that this is the Rogue replacement, but it sure makes sense.
After the runaway success of the current car, it’s time for the Nissan Qashqai’s ‘difficult’ second album. In 2007, the British designed and built model invented the compact crossover class. Since then, over 160,000 have been sold (including the Qashqai+2) in the UK – but an all-new version is now on the way and we’ve got the full story.

Nissan’s focus this time will be on more style and better quality in a bid to outgun rivals such as the Kia Sportage, Skoda Yeti and Peugeot 3008, and also more premium competition such as the Audi Q3 and BMW X1.

Nissan’s executive vice-president, Andy Palmer, told us: “The dimensions are pretty much fixed, so we’ll have to differentiate the new car in the details.”

That means the current car’s length of 4,330mm will remain virtually unchanged, as will interior room and the maximum boot space of 860 litres with the rear seats folded.

Inspiration for the styling will come from the Hi-Cross concept car – seen at the Geneva Motor Show earlier this year – but distilled into a smaller package. You can see elements of the Hi-Cross in the angular shoulder line that runs along the side of the new Qashqai over the front wheelarch and into the bonnet.

Narrow headlights that blend into the full-width grille create a more contemporary look at the front, while a more prominent roof spoiler and chrome surrounds for the exhaust give the car a sportier rear.

It’s on the inside, though, where the new Qashqai will take the biggest strides. Palmer said: “Nissan has a scale for measuring overall quality and fit and finish of its cars. The new Qashqai is the first model to score a six.”

Another source went into more detail, adding: “Everybody loves the Qashqai’s exterior, but perceived quality on the inside lets it down. Rather than bring the new car up to German quality levels, we want to surpass them.”

A new 1.2-litre turbo petrol engine will replace the 1.6-litre, offering 113bhp and 190Nm of torque. It will return over 50mpg and emit less than 120g/km of CO2. A 128bhp 1.6 dCi diesel promises 60mpg-plus and less than 105g/km of CO2.

The new Qashqai goes on sale in 2014, although a concept will preview the production car at next year’s Geneva show.

Source;

2013 Nissan Sentra/Sylphy Concept

Well, here we have the new Nissan Sentra, basically a smaller version of what the new Altima is going to look like, and that's not a bad thing...

Source;

2013 Nissan Sentra Teaser


Source;
http://www.burlappcars.com/2012/04/2013-nissan-sentra.html

Statement: Nissan is Taking Actions to Protect and Inform Employees and Customers Following an Intrusion into the Company's Global Network Systems


Following is a statement from Andy Palmer, Executive Vice President, Nissan Motor Co., Ltd.
"We have detected an intrusion into our company's global information systems network.

On April 13, 2012, our information security team confirmed the presence of a computer virus on our network and immediately took aggressive actions to protect the company's systems and data. This included actions to protect information related to customers, employees and other partners worldwide. This incident initially involved the malicious placement of malware within our IS network, which then allowed transfer from a data store, housing employee user account credentials.

As a result of our swift and deliberate actions we believe that our systems are secure and that no customer, employee or program data has been compromised. However, we believe that user IDs and hashed passwords were transmitted. We have no indication that any personal information and emails have been compromised. Regardless, we are continuing to take appropriate precautionary measures.

Due to the ever-evolving sophistication and tenacity of hackers targeting corporations and governments on a daily basis, we continue to vigilantly maintain our protection and detection systems and related countermeasures to keep ahead of emerging threats. Our focus remains on safeguarding the integrity of employee, consumer and corporate information."

# # #
Global Contact: Jeff Kuhlman
Nissan Motor Company
Tel: +81 80 4383 9193

Americas Contact:David Reuter
Nissan Americas
Tel: +1 615 725 5025

European Contact: Fernando Menezes
Nissan Africa, Middle East, India & Europe
Tel: +41 79 701 8206

CHAO Contact: Paul Miles
Nissan China, Asia and Oceania
Tel: +852 9447 9715

Source (via www.autoblog.com);
http://nissannews.com/en-US/nissan/usa/releases/statement-nissan-is-taking-actions-to-protect-and-inform-employees-and-customers-following-an-intrusion-into-the-company-s-global-network-systems

Nissan Motor CEO says Datsun brand to return to Nissan

By Andjarsari Paramaditha

(Reuters) - Nissan Motor Co's revived Datsun brand will target increasing sales in Indonesia, India and Russia, the firm's chief executive told reporters on Tuesday.

Nissan plans to invest $400 million in Indonesia over the next two years, will double hiring by 2014 and triple its dealerships in Southeast Asia's largest economy to 90,000, CEO Carlos Ghosn said during a visit to Jakarta.

Nissan quit using the Datsun brand in 1981, but earlier this month a newspaper announced plans to revive the nameplate for cars and trucks for emerging markets. "It's a green car, affordable car, small displacement, high local content," Ghosn said of the Datsun. "It's going to be a generous car."

Nissan executives met Indonesian President Susilo Bambang Yudhoyono on Monday and said they would inject $400 million for plant expansions to double production by 2014.

Nissan appointed Kintaro Izumida as president director of PT Nissan Motor Indonesia (NMI) and PT Nissan Motor Distributor Indonesia, earlier this month, replacing Takayuki Kimura.

"The priority (for Nissan Motors in Indonesia) is for the Indonesian market," Ghosn said. "If there is any room for more capacity it will be located for the domestic (market) rather than for exports, although cost is competitive."

NMI had previously targeted sales of 60,000 units and sales growth of 7 percent, according to the company website, which also said it would open 70 dealerships by end of 2011.

NMI is the third best-selling brand in Indonesia and hopes to increase sales by launching a cheaper multipurpose vehicle (MPV) and city car suited specifically for its market.

The company's largest sales in Indonesia come from its popular family mini van Grand Livina, which accounts for 45 percent of sales. The city car lines, March and Juke, came second in line with 40 percent.

PT Indomobil Sukses Makmur, Nissan's authorised distributor in Indonesia, launched its crossover model, Nissan Juke in the first half of last year, and has sold 1,600 units per month since.

Nissan has been pushing rapidly into emerging markets, including a partnership with Ashok Leyland Ltd in India and a recently announced factory in Brazil, where it aims to triple its market share by 2016.

Nissan and its French partner, Renault SA, are also close to announcing a deal to increase the alliance's stake in Russia's AvtoVAZ, the maker of Lada cars, to aid growth there.

A resurrection of Datsun would follow a growing trend to bring back heritage nameplates, including Toyota's 86, or "Hachi-roku" sports car, Chrysler's Dodge Dart and partner Fiat's 500.
(Reporting by Andjarsari Paramaditha, Editing by Michael Taylor and Jacqueline Wong)

Source
http://www.reuters.com/article/2012/03/20/nissan-indonesia-idUSL3E8EK1B920120320

Woodyscarsite.com: The Next Gen Nissan Altima

I like it, kind of like what Honda is doing, an evolutionary approach....

2013 NISSAN Altima- Aerial View Teaser

Looks like they are really rounding out the sharper lines of previous generations.... I can't wait to see the finished product.

All-New 2013 Nissan Altima Unintentionally Revealed in Official Video

In a video celebrating the 30th anniversary of the Nissan Technical Center in Atsugi, the Japanese automaker accidentally showed a pre-production prototype of the 2013 Altima sedan without any camouflage.

The find was made by Mike Magrath from Insideline who was able to capture a screen shot of the car before Nissan pulled out the video replacing it with a revised version (3.44 minutes into the clip) that displays a covered up prototype of the Infiniti JX crossover in its place.

Source;
http://www.carscoop.blogspot.com/2012/02/all-new-2013-nissan-altima.html

Japan's Magazine X Honda Rumour: Honda sub CRV SUV

There's been a good rumour floating around for awhile about Honda putting together something (more for the Euro market) in the sub-CRV suv size to compete with the popular Nissan Quasquai (similar to North America's Juke).

Source; www.vtec.net member: danielgr


Source page;

2013 Nissan Pathfinder Concept: 2012 Detroit Auto Show

Just the Facts:
-Nissan's midsize Pathfinder SUV is shifting from a body-on-frame design to unitized construction for model year 2013.
-The Pathfinder Concept previews the production version that will reach U.S. dealers this fall.
-The 2013 Pathfinder gets a smaller V6 engine and continuously variable automatic transmission.

DETROIT — Nissan's midsize Pathfinder SUV is shifting from a body-on-frame design to unitized construction for model year 2013. And that's not the only major change on the fourth-generation Pathfinder that's due to reach U.S. dealers this fall and is previewed in the Pathfinder Concept that debuts here at the 2012 Detroit Auto Show.

To secure a 25-percent increase in combined city/highway fuel economy, while retaining the vehicle's towing capability, Nissan is reducing the weight of the 2013 Pathfinder and fitting it with a smaller-displacement V6 and a continuously variable automatic transmission.

The current 2012 Pathfinder, which shares its body-on-frame architecture with the much larger Nissan Armada, comes with a standard 4.0-liter V6 and five-speed automatic transmission. The EPA rates that combination at 15 mpg in city driving and 22 mpg on the highway.

The next-gen Pathfinder is likely to borrow heavily from the Murano, which has a 260-horsepower 3.5-liter V6 and a CVT, with EPA city/highway ratings of 18/23 mpg.

Nissan said the smaller V6 in the 2013 Pathfinder "maintains nearly the same horsepower as the previous generation's larger-displacement V6."

The Pathfinder Concept shows off the new exterior design cues that are expected to grace future Nissan trucks, but its interior won't be revealed until either the Chicago or New York auto show.

Nissan said the truck will have three rows of seats, with accommodations for seven passengers.

The automaker said the new Pathfinder will feature an "intuitive four-wheel-drive system," as well as "towing capacity competitive with leaders in the segment." The interior will have "excellent legroom in all three rows and ample cargo room behind the third row."

Inside Line says: Nissan says the 2013 Pathfinder is one of 20 new or redesigned products that it plans to bring to the U.S. market over the next two years.

Source;
http://www.insideline.com/nissan/pathfinder/2013/2013-nissan-pathfinder-concept-2012-detroit-auto-show.html

Burlapp Find: 2013 Nissan Rogue?!?

I for one think that this would be a nice improvement over the existing Rogue, but then again I've always felt that the current Rogue doesn't stack up against the outgoing Nissan X-Trail (only available in Canada at the time, but is still sold abroad).

Source;
http://www.burlappcars.com/2012/01/2013-nissan-rogue.html?utm_source=feedburner&utm_medium=feed&utm_campaign=Feed%3A+VinceBurlappCarPage+%28Vince+Burlapp+Car+Page%29

Leftlane News: Next Gen Nissan Altima Spyshots

By Andrew Ganz
Monday, Nov 21st, 2011 @ 3:08 pm
Nissan’s strong-selling Altima has been a hit for the Japanese automaker since its mid-1990s debut, but a fifth-generation model is just around the corner.

Our spy braved a torrential downpour to discover a a bright red Altima sedan covered in camouflage. But despite the presence of the camo, it’s not hard to make out the new Altima’s curves.
From the rear, we can easily see that the back fenders and the tail lamps will closely mirror the larger Maxima brother. Unlike the current car, which traces much of its design to the third-generation model, the new Altima will be much less angular.
Up front, a familial tie to the recently-released Nissan Versa is evident. But where the Versa is necessarily downmarket, the Altima gets a little more playful with complex designs to its headlamps and lower light package.
The black wheels on this car are likely painted such to distract from their appearance; a black wheel trim package seems an unlikely Altima option.
We don’t know what’s under this Altima’s hood, but rumors suggest that a 2.0-liter turbocharged four-cylinder will serve as motivation for most Altimas. The current 2.5-liter four is expected to be put out to pasture, but Nissan is expected to follow in the footsteps of Toyota by keeping a V6 option for range-topping models. Hyundai and General Motors have been slicing V6s from their midsize sedan lineups.
Putting the turbo four’s power to the front wheels will be a new CVT, which has been reengineered to deliver better fuel economy and a higher level of refinement.
A version of the 2.5-liter four is expected to show up alongside an electric motor for a homegrown hybrid inspired by the Infiniti M Hybrid. The last Altima Hybrid was a limited-market model built using Toyota’s hybrid technology and it was discontinued for the 2012 model year.
Look for the new Altima to debut at the New York International Auto Show in early April before going on sale by the end of the summer. The current Altima coupe will likely stay on for another year before being redesigned in an effort to become more emotional and evocative.


Source (with more pic's);

Japan's plants hum, but hurdles remain


By Hans Greimel
TOKYO -- Playing a frantic game of catch-up, Japan's automakers are running assembly plants at a pace faster than pre-earthquake schedules in order to boost inventories and recoup sales.

Toyota and Nissan are leading the surge, with output in Japan not only back to normal but exceeding year-ago levels. Mazda and Suzuki have reported their first year-over-year production increases since the March 11 quake, and Honda, Subaru and Mitsubishi are close behind.

But even as the companies return to full domestic output, big hurdles remain.

Some model variants are still in limited production because of lingering shortages of parts, especially microcontrollers. And even with output restored, it could take months for carmakers to rebuild prequake inventory levels, especially at U.S. dealerships.

Suppliers may struggle to keep pace with the surge. And automakers are rejiggering supply chains so they won't get burned again.

They are racing to find multiple sources for parts; tighten control over lower-tier suppliers; buy more parts overseas; and even bolster stockpiles, an abrupt change from Japan's treasured just-in-time approach.

Building inventories
Toyota is among the most aggressive in its supplier overhaul.

"We have instructed them to have a plan that allows them to go back to normal operations within two weeks of a major disaster," Shinichi Sasaki, Toyota Motor Corp.'s executive vice president for global purchasing, told Automotive News.

Toyota's domestic output rose 12 percent in August -- its first year-over-year increase since the earthquake. But it does not expect normal U.S. inventories until March.

Nissan's domestic production actually edged ahead of last year's in May. But not even Nissan says it can make all the car variants it wants. Because of pinched pipelines for some microcontrollers, the small computer chips that control everything from engines to entertainment systems, Nissan does not expect to return to unrestricted production until later this month.

Subaru says its Japan plant will be back to normal by the end of October. But it will take until March for the brand to achieve prequake U.S. inventory levels, especially for Japan-made models such as the Forester SUV and Impreza sedan.

Chips still down
Output of most models at Honda is almost back to normal. But it is still facing shortages of the redesigned Civic in the United States and the Brio small car for Asia. Because those cars were introduced after the quake, Honda couldn't stockpile enough microchips. Civic production should return to normal by the end of this month, and U.S. inventories of the model are expected to be restored by late November.

Nissan spokesman Toshitake Inoshita said: "In terms of raw production numbers, we have more than full production. But we are still waiting on some electronic chips."

Chip maker Renesas Electronics Corp. of Tokyo remains a bottleneck, but that will ease soon. The supplier, which controls about 41 percent of the global market for automotive microcontrollers, returned to prequake output at the end of September, spokeswoman Kyoko Okamoto said. That means a normal flow of chips will start to reach automakers this month.

But Renesas is far from recovered. It recouped prequake output by shifting work from its damaged Naka factory in Japan's quake zone to chip foundries in Singapore and Taiwan. The Naka factory is still limping along at just over half its prequake capacity. Until the factory is fully restored, it may be hard for Renesas to meet increased demand as automakers ramp up.
Masaya Yamashita, Honda Motor Co.'s global purchasing boss, says: "In order to supply to the carmakers, I think Tier 1 suppliers are really struggling to make deliveries to all of us. The parts are reaching us. But the inventory of parts in the chain is pretty tight."

The pinch has Toyota revising its famous low-inventory, just-in-time production system.

Normally, Toyota carries a two-month inventory of Renesas chips, global procurement chief Sasaki says. But it will raise that figure to as high as four months.

"Right now we are recalculating the optimal volume of inventory that is necessary based on our estimate of how long it will take production at our suppliers to resume after a disaster," he said.

Another new norm: paternalistic big-footing of lower-tier suppliers, a practice previously all but unknown.

Take Nippon Chemi-Con Corp., a maker of aluminum foil for electrolytic capacitors for the electrical system. Its factory was wiped out.

Toyota, which is accustomed to working intimately with Tier 1 and 2 suppliers, decided to get active with lower-tier suppliers that had been flying far below the radar. But when Toyota stepped in to help Nippon Chemi-Con, the industry supplier rebuffed Toyota as an interloper, according to an internal Toyota report reviewed by Automotive News.

Only after weeks of arm-twisting by did the supplier acquiesce to Toyota's help in pumping out 700 tons of liquid waste that had flooded the factory.

Paint battle
Toyota also butted heads with pigment maker Merck, which makes a pearl luster pigment called Xirallic. Merck's kilns in Onahama, Japan, were damaged and unable to supply the pigment, which is a component in many paint colors and is used in about 20 percent of Toyota's vehicles.

Merck rejected Toyota's offers of assistance, according to the Toyota report. So Toyota tried making its own pigments -- with mixed results. Of 67 missing colors, Toyota could successfully substitute only 37.

That was enough to tide Toyota over while Merck recovered. But Sasaki said Toyota asked Merck to establish a backup production site in Germany, the supplier's home country. Merck agreed.

Expect all automakers to keep lower-tier suppliers on a tight leash. Toyota, Nissan and Honda are demanding more control over where suppliers get their components.

"The parts and materials that remained the biggest issues for the longest time after the earthquake aren't the parts that we buy, but the parts or materials that the Tier 1 or Tier 2 suppliers buy," says Honda's Yamashita. When possible, he says, "we want to have dual sources."

Bouncing back
Change in monthly production in Japan, vs. 2010

April June Aug.

Toyota
–75% –13% 12%
Nissan
–49% 2% –3%
Honda
–81% –51% –17%

Source (via Carscoop);
http://www.autonews.com/apps/pbcs.dll/article?AID=/20111010/OEM01/310109970/1117